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Manufacturing Execution System

Stop Guessing. Start Seeing.

Real-time visibility into every workstation, every work order, every minute. Know exactly what's happening on your shop floor—as it happens.

44
Years in Mfg
50K+
Factories
100+
Thai Sites
87%
OEE
1,247
Units Today
3
Alerts

What is MES (Manufacturing Execution System)?

A Manufacturing Execution System (MES) is software that monitors, tracks, and controls production on the factory floor in real time, bridging the gap between ERP planning and shop floor execution. It gives manufacturers instant visibility into what is happening at every workstation and work order — replacing paper logs and delayed reports with live data.

DigiWin MES provides this real-time visibility for factories in Thailand. Through three tiers — MES for full production execution, SFT (Shop Floor Tracking) for mid-tier tracking, and AIoT Cloud for entry-level monitoring — it tracks work orders, calculates OEE in real time, captures quality data at every station, and maintains complete lot-level traceability. Start anywhere and upgrade as your factory matures.

The Transformation

From shop floor chaos to real-time clarity

Before MES
"Where's that order?"
Walk the floor, ask around, hope someone knows. Hours to find answers.
Yesterday's data
Production reports arrive after problems already happened. Always reacting.
Traceability panic
Quality issue? Days of paper-digging to find which batch, which lot, which operator.
OEE guesswork
Downtime tracking on whiteboards. No one trusts the numbers.
With DigiWin MES
Order location in one click
Which station, what operation, estimated completion—instant answers.
Real-time dashboards
Live production rates, quality alerts, downtime notifications. Prevent problems.
Complete traceability
Full genealogy from receiving to shipping. One click shows everything.
Accurate OEE
Automatic calculation from machine data. Real numbers you can trust.

Three Paths to Shop Floor Visibility

Choose the level that matches your needs and budget. Start anywhere — upgrade anytime.

Full MES

MES

Complete manufacturing execution with routing enforcement

Full MES capability including work order management, routing enforcement, quality data collection, and real-time performance dashboards.

  • Work order dispatch and real-time tracking
  • Routing enforcement with operation validation
  • Quality data collection with SPC integration
  • Real-time OEE calculation per machine/line
  • Full lot and serial traceability
  • Mobile workstation interface
Best For
Complex manufacturing with multiple operations, automotive/electronics with traceability requirements, factories with government grants or existing ERP
Mid-Tier

SFT

Shop floor tracking without MES complexity

Lightweight tracking for factories that want visibility without full MES complexity. Barcode-based, fast to implement, easy to use.

  • Production quantity reporting
  • Labor time tracking by operation
  • Downtime reason recording
  • Basic lot traceability
  • Simple barcode scanning interface
  • Rapid deployment (days, not months)
Best For
Factories already using SCADA, fast-growing companies, rapid visibility improvement without disruption
Entry Level

AIoT Cloud

Production visibility on a subscription

Cloud-based production monitoring with mobile apps. See equipment data and production status with minimal IT infrastructure.

  • Real-time equipment monitoring
  • Production status dashboard
  • Mobile app access
  • Subscription pricing (no upfront)
  • Cloud deployment (no servers)
Best For
Low initial investment, simple equipment monitoring, factories testing digitalization before committing
AIoT Cloud
Starting your digitalization journey. Small factories, quick start, subscription pricing.
▲▲
SFT
Need production transparency. Mid-size operations, structured tracking, fast deployment.
▲▲▲
MES
Full manufacturing execution. Complex operations, multi-plant, complete traceability.

Already Have an ERP?

MES connects to any ERP system through standard web services. See your shop floor clearly without changing your existing ERP. When you're ready to upgrade, we're here.

A Day on the MES-Connected Shop Floor

1
Clock In
2
Material Check
3
First QC
4
Start Machine
5
Log Production
6
Mid-Shift QC
7
Material Request
8
End Count
9
Clock Out

"Every step captured. Every scan recorded. Every minute accounted for."

What You Can See—Right Now

Real-time visibility into every aspect of production

Order Location

Which workstation? What operation? How long until complete?

Production Rate

Units per hour vs. target. By line, product, shift.

Quality Issues

Defects as they happen. By type, station, operator.

Downtime

What's stopped? Why? For how long? Trends over time.

Labor Efficiency

Actual vs. standard time. By operator, by operation.

Material Usage

What's being consumed? Variance from standard?

OEE Metrics

Availability, performance, quality—calculated automatically.

Traceability

Full genealogy. Lot, serial, components, operators.

Connected to Everything

MES is the bridge between planning and execution

ERP
MES
WMS
AIoT

Work orders flow from ERP to MES automatically. Material consumption updates inventory in real time. Machine data from AIoT feeds OEE calculations. One integrated system. Zero manual reconciliation.

Measured Impact

What Our Customers Achieve

MES Results

-45%
Production Cycle Time
-70%
Quality Failure Rate
+26%
Operational Efficiency

SFT Results

92%
Production Transparency
86%
On-Time Delivery Rate
2-4
Week Implementation
76%
Customer Satisfaction Improvement

Based on DigiWin implementation data across 50,000+ manufacturing clients

Built-In Reports & Dashboards

Pre-configured analytics ready from day one — no custom development needed

MES 10 Reports
  1. Work Order Progress
  2. Equipment Utilization (OEE)
  3. Quality Inspection
  4. Material Consumption
  5. Shift Performance
  6. Downtime Analysis
  7. Yield Rate
  8. Cycle Time
  9. Batch Traceability
  10. Operator Productivity
SFT 6 Dashboards
  1. Production Status Board
  2. Daily Output Summary
  3. Machine Status Monitor
  4. Order Completion
  5. WIP Tracking
  6. Delivery Schedule

Frequently Asked Questions

What is a Manufacturing Execution System (MES)?+

A Manufacturing Execution System (MES) is software that tracks, monitors, and controls production on the factory floor in real time. It bridges the gap between ERP planning and actual shop floor execution — showing you what's happening on every machine and workstation right now, not what happened yesterday.

What is the difference between MES, SFT, and AIoT Cloud?+

MES is DigiWin's full-featured manufacturing execution system for comprehensive production management — work order tracking, quality control, material traceability, and OEE analytics. SFT (Shop Floor Tracking) is a mid-tier option deployed in 2-4 weeks, focusing on production reporting and machine status monitoring. AIoT Cloud is the entry-level tier — cloud-based monitoring with mobile apps and subscription pricing. Many factories start with AIoT Cloud or SFT and expand to full MES as they mature.

Do I need ERP before implementing MES?+

No. DigiWin MES connects to any existing ERP through standard web services. Many manufacturers start with MES first to get immediate shop floor visibility, then add or upgrade ERP later. This approach lets you see ROI faster than a full ERP replacement.

What results can I expect with DigiWin MES?+

Based on implementation data across 50,000+ manufacturing clients, MES customers report a 45% reduction in production cycle time, 70% reduction in quality failures, and 26% improvement in operational efficiency. SFT users typically achieve 92% production transparency and 86% on-time delivery rate. Results vary by factory, but the visibility alone typically drives immediate behavioral improvements on the shop floor.

How does DigiWin MES connect to machines on the shop floor?+

DigiWin MES connects to shop floor equipment through DigiWin's AIoT platform, which supports 50+ industrial protocols including OPC-UA, Modbus, MQTT, and direct CNC/PLC connections. For machines without digital interfaces, barcode scanning and tablet-based operator input provide the data bridge.

Ready to See Your Shop Floor Clearly?

Fill out the form and our team will reach out to discuss your specific production visibility challenges.